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Autor: va vs
Different Types of Automated Systems for Your Packaging Line
When considering how to implement packaging line automation or an automated system, one of the key factors to evaluate is your current warehouse setup. Packaging needs vary depending on your type of business, warehouse layout, and the size and quantity of products you ship.
For example, a manufacturing facility may produce goods in batches, while an e-commerce fulfillment center may handle single or multi-item orders.
Some facilities handle small or similar-sized items, while others handle large, heavy, or uniquely shaped products. Each situation can benefit from automation, but requires a customized packaging solution for the best results.
Box and carton erection machines are vital in a variety of industries, handling packaging tasks from individual product cartons to large shipping boxes. These machines cater to both large industries where automation accelerates production and smaller businesses that may opt for semi-automatic or manual machines.
Box and carton erection machinery constructs boxes, pans, and trays from blanks or pre-cut forms. Automated system machines select a form from a stack, assemble the box using pre-cut tabs and slots, and insert internal dividers. The box is then sealed by applying adhesive to the seams or activating pre-applied glue.
After being filled with product, a case sealer prepares the box for labeling and shipping. These machines use staples, large sealing tape, or adhesive to securely close the box.
Some models also come with a cardboard flap that fits over the box. While specific packaging line machines are designed to seal boxes of uniform size and shape,packaging automation other machines can be adjusted to seal boxes of varying sizes.
Automated liquid filling machines use nozzles to fill containers along the production line, usually into a sealing and capping machine. Some equipment has multiple nozzles for increased production and can be easily scaled up. Semi-automatic versions require an operator to position the container, while manual systems include handles for precise filling.
Bag making equipment pours powders and liquids into pre-forma printed bags. These bags are used as final packaging or placed inside cartons. Automated systems equipped with bag making and filling machines use a clamp to transport the bag and inject the correct amount of product before sealing. Manual bag making machines are convenient, especially for retail stores.
These machines are a variation of pouch fillers and are responsible for handling the entire filling and sealing process. They are typically used for food products, forming bags or pouches from a roll of film, filling them and sealing them. Materials such as plastic, foil, paper and fabric can be used.
Strip packaging equipment seals capsules or tablets between strips of foil. They have a feeding system that delivers the product precisely to the foil when needed. Heat-sealing automated system rollers press the strips together to form sealed bags, which are then cut to the correct size. Most machines are equipped with a "blind detector" to identify empty bags.
Several machines are designed to wrap and seal products, wrapping them in protective film and sealing cartons, bags and boxes.
While smaller businesses may use manual machines, more extensive production lines often use semi-automatic or fully automatic equipment. Wrapping and sealing protects the product, ensures hygiene and makes it tamper-proof.
Case packers neatly arrange the product inside the box, ready for shipping. This step usually occurs immediately after the package is formed.
While most system automation machines group products together for packaging, some handle individual products that require special care or precise placement, and in other cases, packaging machines group products together for subsequent shrink wrapping.
Conveyors are essential for moving packaged items along automated production lines. They transport products from filling, sealing and labeling to the packaging area. Conveyors come in a wide variety of types, from simple tables with rollers, slats or belts to more complex sorting and collating machines.
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